10 Uses for Lexan Polycarbonate Sheets in Industrial Applications

Twin Wall Polycarbonate sheets in Canada

Lexan polycarbonate sheets have made a good reputation for themselves as one of the most sturdy and versatile materials in the industrial segment. Because of their outstanding features of high impact strength, optical transparency, and ease of work, these sheets are used in different industries to address diverse problems. Below is the list of ten areas of industrial use in which Lexan polycarbonate sheets are used at their best: 

  1. 1. Safety Glazing
    In industrial applications, a major application of Lexan polycarbonate sheets is in safety glazing. These sheets can also be employed in those regions where the safety of the glass covering has been deemed as an issue. Lexan sheets have four hundred per cent glass-like impact resistance; they do not break easily in case of an impactful blow thus causing fewer chances of the glass breaking and causing injury. This makes them suitable for use in covers for machines, shields and barriers, as well as in areas where there is a possibility of fires, explosions or even flying particles.  
  2. 2. Machine Guards
    Commercial polycarbonate Lexan sheets are used for building machine enclosures in production plants. These guards are designed to shield the workers from either the moving parts, sparks or any other aspect that may pose a threat while allowing observation and inspection. An important feature of Lexan is that it provides clear and unobstructed visibility of the equipment while it is being operated without jeopardising safety. Moreover, it has a high impact strength that gives the guards the ability to serve the clients for a long time after enduring constant carrying and accidental dropping or slamming.  
  3. 3. Electrical Insulation
     At the commercial electric division, Lexan polycarbonate sheets are used because of their excellent electrical insulation characteristics. They are suitable for the formulation of insulating layers in electrical cases, cabinets, and devices such as switchboards. As a result of product development, Lexan has high dielectric strength and flame retardance that enables it to protect sensitive electrical components against short-circuiting, moisture and other adverse environmental conditions prevailing in many industries. It is very relevant in high-voltage situations where the safety and reliability of the operations are paramount.
  4. 4. Automotive Components
    It is therefore used extensively in automotive manufacturing for car parts such as headlamp lenses, interior panels and protective shields. Being a lightweight material, Lexan aids in the reduction of weight loss of the completed vehicles, something that promotes fuel efficiency. Further, Lexan’s UV stability and its ability to withstand weathering means they endure clear and functional in unfavourable, even severe, environments. 
  5. 5. Skylights and Roofing
    In industrial constructions, Lexan polycarbonate sheets find application for the fabrication of skylights and roofing panels. Due to their high light transmission, natural light gets into the building, and minimises the use of artificial sources of light, therefore, cutting on energy. Since this is Lexan, this is very durable and can be used in areas that are exposed to vane and winds, hail as well as sudden changes in the weather. Furthermore, the material does not have problems with UV degradation and thus does not become yellow or brittle over the years. 
  6. 6. Signage and Display
    These Lexan polycarbonate sheets are also used in the fabrication of industrial signages and displays. They are optically clear and in combination with their ease to be moulded into different shapes and sizes, they can be used to come up with signs that are durable and resistant to adverse weather conditions. In industrial applications, it finds uses in safer zone signs, equipment identification labels and control station overlays. The chemical and abrasion-resistant nature of the material guarantees the durability and continued legibility of signs under appalling environments. 
  7. 7. Greenhouse Panels 
    The agricultural industry gains from the use of Lexan polycarbonate sheets in the production of greenhouse panels. These sheets allow a good amount of light to pass through and, at the same time, offer high thermal protection to the plants, which is suitable for a plant’s development. The Lexan is rather hardy to impacts which may include hail or other debris while its UV protection prevents the panels from fading away. Also, installation of Lexan is easier because it is relatively lighter than glass and it puts less load on the framework structure of the greenhouse. 
  8. 8. Bullet-Resistant Glazing
    Lexan polycarbonate sheets are used in making the bullet-resistant glazing as used in some security applications in industries. This glazing is preferably used in such parts of buildings as control rooms, cashier booths, and other security checkpoints. They can also be laminated with other materials to give them less or more ballistic protection and thus serve as a transparent and rugged barrier against hostile threats.
  9. 9. Protective Shields and Visors
    Industrial areas require protection for workers and Lexan polycarbonate sheets work efficiently for this purpose with shields and visors. These protective devices are employed in welding, grinding and in handling chemicals and other hazardous materials to protect the employees from fire sparks, flying particles and toxic material respectively. The wearing and tear of the material, its ability to absorb impact and its light transmission make the workers safe without compromising their field of vision or discomfort. Also, protection by these guarding apparatuses is rendered more comfortable by the small mass of Lexan substance. 
  10. 10. Protective Shields and Visors
    In industrial settings, protective shields and visors made from Lexan polycarbonate sheets are essential for worker safety. These protective devices are used in various applications, such as welding, grinding, and chemical handling, to shield workers from sparks, debris, and harmful substances. The impact resistance and optical clarity of Lexan ensure that workers are protected without compromising their visibility or comfort. Additionally, the lightweight nature of Lexan makes these protective devices comfortable to wear for extended periods. 

 Conclusion 

 It is worth noting that Lexan polycarbonate sheets provide several advantages that make it almost impossible to do without in several industries. These unique properties of the polymers make them address some of the toughest questions that are posed to fields such as automobile, electrical, construction, and manufacturing industries. Lexan Polycarbonate sheets find usage in safety glazing, machine guarding and protective shields where it comes up to expectations providing service and protection. 

 From the esteemed factory of Plastics Source, we offer you custom Lexan polycarbonate sheets to cater for your industrial requirements. Using our company’s many years of experience, and dedication to quality we can assist you in the selection of the optimal material to increase operations’ safety, efficiency, and effectiveness. Please do not hesitate to get in touch with us to find out how Lexan polycarbonate sheets may be put to use in your next industrial venture. 

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